The MagicRay V320 Series Pre-Wave Solder AOI is an advanced inline Automated Optical Inspection (AOI) system specifically designed for Through-Hole Technology (THT) and DIP assembly inspection before the wave soldering process. Positioned between manual or automated component insertion and the wave soldering machine, the V320 helps manufacturers eliminate assembly errors before soldering, dramatically reducing repair costs, improving first-pass yield, and ensuring consistent product quality.
Unlike traditional SMT AOI systems that inspect surface-mounted components after reflow soldering, the MagicRay V320 focuses on verifying the correctness of through-hole component insertion. It automatically detects missing components, incorrect components, wrong polarity, reversed insertion, insufficient insertion depth, bent leads, lifted components, incorrect orientation, and other insertion defects before the PCB enters the wave soldering machine.
Powered by high-resolution industrial cameras, intelligent image processing algorithms, and precision motion control, the V320 delivers fast and highly reliable inspection performance for a wide variety of PCB assemblies. Its adaptive lighting system enables accurate inspection of components with different colors, shapes, heights, and package types while minimizing false calls.
The system supports rapid offline and online programming using CAD data or graphical teaching methods, making it suitable for both high-volume production and high-mix, low-volume manufacturing. Intelligent inspection recipes allow manufacturers to quickly switch between different PCB products while maintaining stable inspection accuracy.
The MagicRay V320 also supports SPC statistical analysis, MES connectivity, barcode traceability, and Industry 4.0 manufacturing systems. Real-time production data helps engineers monitor insertion quality, identify recurring assembly issues, and optimize upstream manual or automated insertion processes.
Ideal for automotive electronics, industrial control systems, power supplies, household appliances, communication equipment, and medical electronics, the V320 Series provides manufacturers with an efficient solution to prevent wave soldering defects before they occur.
Supplied by Fuliu, every MagicRay V320 system includes complete installation, operator training, production validation, software setup, preventive maintenance, and lifetime technical support, ensuring reliable long-term performance and maximum production efficiency.
Features
- Dedicated AOI for THT insertion inspection
- High-resolution industrial camera system
- Intelligent component recognition algorithms
- Automatic polarity verification
- Lead insertion depth inspection
- Bent pin and lifted component detection
- Rapid CAD-assisted programming
- SPC statistical quality analysis
- Barcode traceability
- Full MES and smart factory connectivity
Benefits
Prevent defective PCBs from entering the wave soldering process.
Reduce expensive post-solder rework and manual repair.
Improve first-pass yield (FPY) for THT production.
Increase consistency of manual component insertion.
Minimize operator inspection workload.
Improve product reliability before final assembly.
Shorten new product introduction (NPI) time with fast programming.
Enable full production traceability through MES integration.
Reduce production downtime caused by insertion errors.
Lower total manufacturing costs while improving customer satisfaction.
Applications
The MagicRay V320 Series is suitable for:
- Automotive Electronics
- Industrial Control Equipment
- Power Supplies
- Smart Home Appliances
- Medical Electronics
- Telecommunications Equipment
- New Energy Electronics
- LED Power Drivers
- Consumer Electronics
- EMS Contract Manufacturing
Advantages
- Dedicated inspection for THT insertion quality
- High detection accuracy before wave soldering
Low false alarm rate - Supports complex through-hole assemblies
- Fast product changeover
- Excellent compatibility with mixed production
- Smart factory integration
Stable 24/7 continuous operation - Easy programming and maintenance
- Excellent long-term ROI
Fuliu specializes in complete SMT and THT production line solutions for global electronics manufacturers.
We provide:
- Turnkey SMT & THT production lines
- AOI equipment consultation
- Factory layout planning
- Equipment installation & commissioning
- Operator training
- Software optimization
- Preventive maintenance
- Spare parts supply
- Worldwide logistics
- Lifetime technical support
Each MagicRay V320 AOI system is fully calibrated, tested, and validated before shipment, ensuring dependable inspection accuracy and stable production performance from day one.
Frequently Asked Questions
The V320 is an inline AOI system designed to inspect through-hole component insertion before wave soldering, preventing assembly defects from entering the soldering process.
It detects missing components, incorrect parts, polarity errors, wrong orientation, insufficient insertion depth, lifted components, bent leads, and insertion position errors.
Identifying insertion defects before soldering greatly reduces rework costs, minimizes scrap, and improves production yield.
Yes. It is ideal for both manual insertion lines and automatic THT insertion systems.
Yes. The V320 supports barcode traceability, SPC analysis, MES communication, and Industry 4.0 manufacturing systems.
It is widely used in automotive electronics, industrial control, power electronics, medical devices, telecommunications, and household appliance manufacturing.
Yes. The V320 supports SMEMA communication and can be easily integrated into both new and existing THT production lines.
Fuliu offers equipment consultation, installation, commissioning, software setup, operator training, preventive maintenance, spare parts support, and lifetime technical service.
Parts & Consumables
High-quality SMT spare parts and consumables for reliable and efficient production.
