The MagicRay VX2000 Series AXI (Automated X-Ray Inspection) System is an advanced inline X-ray inspection solution engineered for high-speed, high-accuracy inspection of complex SMT assemblies. Designed to meet the increasingly stringent quality requirements of automotive electronics, semiconductor packaging, industrial control, medical electronics, and high-density PCB manufacturing, the VX2000 combines high-speed dynamic imaging, multi-angle projection reconstruction, intelligent programming, and precision motion control to deliver industry-leading inspection performance.
Unlike conventional AOI systems that inspect only visible surfaces, the VX2000 utilizes advanced X-ray imaging technology to inspect hidden solder joints, Ball Grid Arrays (BGA), Quad Flat No-Lead (QFN) packages, Package-on-Package (PoP), LGA devices, press-fit connectors, through-hole solder joints, and other concealed structures that cannot be evaluated using optical inspection.
Featuring high-speed dynamic X-ray imaging, the VX2000 achieves an impressive inspection speed of up to 1.7 seconds per Field of View (FOV), enabling manufacturers to maintain high throughput without compromising inspection accuracy. Its multi-angle projection reconstruction technology intelligently combines multiple X-ray projection angles to generate highly accurate internal images for reliable defect identification.
The system supports seven projection modes and seven selectable resolution levels, allowing manufacturers to optimize inspection parameters for various PCB designs, component packages, and production requirements. Flexible three programming modes, together with one-touch automatic value learning, significantly reduce programming time while simplifying new product introduction (NPI).
To improve engineering analysis and troubleshooting, the VX2000 provides simultaneous XY, YZ, and XZ three-view visualization, enabling operators to diagnose solder defects more intuitively and accurately. The precision mechanical platform utilizes dual linear motors with optical grating rulers, ensuring micron-level positioning accuracy, smooth motion control, and exceptional inspection repeatability.
Integrated SPC statistical analysis, barcode traceability, MES connectivity, and intelligent production data management make the VX2000 an ideal inspection platform for Industry 4.0 smart factories.
Every MagicRay VX2000 AXI system supplied by Fuliu is professionally installed, calibrated, validated, and supported by comprehensive training, preventive maintenance, spare parts supply, and lifetime engineering support.
Features
- High-speed dynamic X-ray imaging
- Inspection speed up to 1.7 sec/FOV
- Multi-angle projection reconstruction technology
- Seven intelligent projection modes
- Seven selectable image resolutions
- Three flexible programming methods
- One-touch automatic parameter learning
XY, YZ, and XZ three-view defect analysis - Dual linear motors with optical grating rulers
- SPC statistical analysis and MES integration
Benefits
Detect hidden solder defects impossible to identify with AOI alone.
Improve first-pass yield for high-reliability PCB assemblies.
Reduce expensive field failures through early defect detection.
Accelerate new product introduction using intelligent programming.
Minimize operator dependency through automatic learning functions.
Increase inspection throughput without sacrificing accuracy.
Improve root cause analysis using multi-view visualization.
Enhance manufacturing traceability through SPC and MES connectivity.
Reduce quality costs by preventing defective products from reaching customers.
Support zero-defect manufacturing initiatives in Industry 4.0 environments.
Applications
The MagicRay VX2000 Series is ideal for:
- Automotive Electronics
- Medical Electronics
- Aerospace Electronics
- Industrial Automation
- Semiconductor Packaging
- Consumer Electronics
- Telecommunications Equipment
- Server & Data Center Hardware
- New Energy Electronics
- High-Reliability EMS Manufacturing
Advantages
- Ultra-fast X-ray inspection performance
- Multi-angle reconstruction technology
- Hidden solder joint inspection capability
- Intelligent one-touch programming
- Excellent BGA and QFN inspection accuracy
- High-resolution defect visualization
- Precision linear motor positioning
- Powerful SPC process analytics
- Smart factory compatibility
- Low total cost of ownership
Fuliu provides complete SMT inspection solutions and intelligent manufacturing equipment for electronics manufacturers around the world.
Our services include:
- Complete SMT line integration
- Professional equipment consultation
- Factory layout planning
- Installation and commissioning
- Software configuration
- Operator training
- Preventive maintenance
- Global logistics support
- Spare parts supply
- Lifetime technical support
Each MagicRay VX2000 AXI system undergoes comprehensive calibration, X-ray validation, motion accuracy verification, and production testing before shipment to ensure stable long-term operation.
Frequently Asked Questions
The VX2000 is an inline Automated X-Ray Inspection (AXI) system used to inspect hidden solder joints and internal PCB assembly defects that cannot be detected by traditional AOI systems.
It is suitable for inspecting BGAs, QFNs, LGAs, PoP devices, CSPs, through-hole solder joints, press-fit connectors, power modules, and other hidden solder structures.
The VX2000 delivers inspection speeds of up to 1.7 seconds per Field of View (FOV), making it ideal for high-volume SMT production.
This technology captures multiple X-ray projection angles and reconstructs highly detailed images, significantly improving defect detection accuracy for complex solder joints.
Yes. It offers three programming methods and a one-touch automatic value learning function that greatly reduces programming time and simplifies product setup.
Yes. The VX2000 supports MES connectivity, SPC statistical analysis, barcode traceability, and Industry 4.0 smart factory integration.
It is widely used in automotive electronics, semiconductor packaging, aerospace, medical devices, industrial control systems, telecommunications, and high-end EMS manufacturing.
Fuliu provides turnkey integration, installation, commissioning, software setup, operator training, preventive maintenance, spare parts support, and lifetime technical service.
Parts & Consumables
High-quality SMT spare parts and consumables for reliable and efficient production.
