The ERSA HR 600XL Rework System is a professional high-end BGA and SMD rework solution engineered for precise repair, reballing, component replacement, and prototype assembly of complex electronic circuit boards. Combining advanced infrared heating technology, closed-loop temperature control, and intelligent optical alignment, the HR 600XL delivers exceptional rework accuracy for today’s high-density PCB assemblies.
Designed for manufacturers and repair facilities handling BGA, CSP, QFN, LGA, POP, Micro-BGA, and fine-pitch SMT components, the ERSA HR 600XL provides outstanding thermal process stability while minimizing stress on surrounding components. Its intelligent multi-zone heating architecture enables accurate temperature profiling for multilayer PCBs, heavy copper boards, automotive ECUs, communication equipment, industrial controllers, medical electronics, aerospace products, and high-end consumer electronics.
The integrated vision alignment system allows operators to achieve precise X-Y component positioning before soldering, significantly improving repair quality and first-pass success rates. Closed-loop infrared heating combined with bottom-side PCB preheating ensures uniform thermal distribution, reducing risks of PCB warpage, pad lifting, and thermal damage during rework operations.
The HR 600XL features intuitive software capable of creating, storing, and recalling numerous temperature profiles for different PCB designs and component packages. Automatic process monitoring, programmable soldering profiles, and real-time data logging provide complete process traceability, making the system suitable for ISO-compliant electronics manufacturing environments.
Every refurbished ERSA HR 600XL supplied by Fuliu undergoes complete refurbishment including optical system calibration, heating module verification, vacuum nozzle inspection, camera alignment calibration, electrical diagnostics, motion system testing, software validation, and production simulation. Fuliu also provides turnkey SMT solutions, operator training, installation, commissioning, spare parts supply, preventive maintenance, and lifetime technical support to help customers maximize equipment performance while reducing investment costs.
Features
- High-precision split vision alignment system
- Infrared top heater with intelligent bottom preheater
- Closed-loop temperature control for repeatable processes
- Programmable thermal profiling software
- Automatic component placement and removal
- High-resolution optical positioning cameras
- Suitable for large multilayer PCBs
- Comprehensive process data recording
- User-friendly software interface
- Designed for continuous professional rework operations
Benefits
Improve repair accuracy for expensive electronic assemblies.
Minimize PCB damage during BGA replacement.
Reduce repair time while increasing first-pass success.
Support advanced semiconductor packages with precise alignment.
Lower maintenance costs by extending PCB service life.
Improve quality traceability with programmable thermal profiles.
Reduce component waste and manufacturing downtime.
Increase ROI through professional refurbished equipment.
Applications
The ERSA HR 600XL is widely used in:
- Automotive Electronics Repair
- Industrial Control Systems
- Aerospace Electronics
- Medical Device Manufacturing
- Telecommunications Equipment
- Server & Data Center Hardware
- Consumer Electronics Repair
- Military Electronics
- EMS Repair Centers
- Electronics R&D Laboratories
Advantages
- Exceptional BGA alignment accuracy
- Reliable infrared heating technology
- Excellent thermal process repeatability
- Suitable for complex PCB repair
- Supports advanced semiconductor packages
- Intelligent software control
- High repair success rate
- Easy maintenance
- Long equipment lifespan
- Excellent total cost of ownership
Fuliu is a trusted global supplier of refurbished SMT equipment and advanced PCB repair solutions.
Our services include:
- Professional refurbishment and restoration
- Complete machine calibration
- Optical alignment verification
- Factory Acceptance Testing (FAT)
- Installation and commissioning
- Operator training
- Worldwide shipping
- Spare parts support
- Preventive maintenance
- Lifetime technical assistance
Every refurbished ERSA HR 600XL is carefully inspected, calibrated, and production-tested before delivery to ensure long-term performance and reliability.
Frequently Asked Questions
The HR 600XL is designed for precision BGA rework, component replacement, PCB repair, prototype assembly, and advanced SMT rework applications.
It supports BGA, Micro-BGA, CSP, QFN, LGA, POP, fine-pitch ICs, and other advanced SMT packages.
Yes. The HR 600XL features a high-precision split vision optical alignment system for accurate component positioning.
Yes. It is widely used for repairing automotive ECUs, industrial controllers, communication boards, medical electronics, and aerospace PCBs.
Yes. Every system undergoes complete refurbishment, calibration, software verification, heating system testing, and production validation before shipment.
Yes. Fuliu supplies vacuum nozzles, heaters, cameras, optical accessories, thermocouples, PCB fixtures, and compatible ERSA spare parts.
We offer installation, commissioning, operator training, preventive maintenance, remote technical support, spare parts supply, and lifetime engineering assistance.
Simply provide your PCB size, component package types, repair requirements, and expected production volume. Our engineering team will prepare a customized quotation within 24 hours.
Parts & Consumables
High-quality SMT spare parts and consumables for reliable and efficient production.
